Semiconductor Inspection Socket Parts (MC)
Processed on an MC 3-axis machining center. Various machining works include digging a groove of length 10mm and depth 1.8mm with a φ0.3mm end mill made of hardened resin material containing 30% glass and machining a 0.2mm wall.
Infrastructure Equipment Parts (NC Lathe)
We produce various infrastructure equipment parts that are used in deep sea, underground, and in space, through composite lathe 5-axis machining.
Curved and Spherical Parts
Processed on a composite lathe 4-axis machining center. Bowling ball and pin samples have been produced with beautiful curved surface machining.
Optical Equipment Parts (MC)
We produce camera housing and lens barrel parts with MC. Surface treatment is discussed in advance, and the appearance quality control after processing is carefully managed.
Optical Equipment Parts (MC 5-Axis Machining Automatic Production)
We conduct mass production during unmanned night operation with a robot attached to the 5-axis MC machine.
Optical Equipment Parts (NC Automatic Lathe)
Processed on a composite automatic lathe. Complex parts such as optical equipment, analytical equipment, and medical equipment parts are produced.
Storage, Medical, and Automotive Equipment Parts (5-Axis MC)
Capable of handling prototype production before mass production of castings and die castings, as well as irregularly shaped processing of medical device and storage parts. Compatible with sizes up to □500 x h500.
Analytical Equipment Parts (NC Lathe)
Processed on a 2-spindle lathe machine. Balanced spool machining such as φ80mm x 60mm and machining on both sides are conducted, among others.
Hand Finishing
As fine machining leaves burrs that cannot be removed by machines, skilled personnel responsible for burr removal have developed their own tools and strive for beautiful finishing to satisfy customers.
Various Blasting
Our company has various equipment prepared for blasting purposes, depending on the intended use, including general 1mm metal balls, finer micro-particles, and ice blasting that dissolves upon use to achieve a satin finish.
Cleaning
All parts produced by our company are cleaned thoroughly, except for castings and die castings that are prone to rust. We use a cleaning machine with vacuum function to ensure that even the tiniest holes are sparkling clean.
Equipment Overview
| Equipment name | Manufacturer name | Type name | No | Information |
|---|---|---|---|---|
| NC自動盤 | 野村精機Nomura Seiki | NN2OBⅢ | 1 | Φ3～20、L200 4-axis control |
| NC automatic lathe | 野村精機Nomura Seiki | NN2OBⅡ | 1 | Φ5～20、L200 4-axis control |
| （計9台Total of 9) | 野村精機Nomura Seiki | NN16BⅡ | 1 | Φ3～16、L200 4-axis control |
| 野村精機Nomura Seiki | SB5 | 2 | Φ3～10、L100 4-axis control | |
| シチズンミヤノCitizen Miyano | L-20 | 1 | Φ3～20、L200 4-axis control | |
| シチズンミヤノCitizen Miyano | L-20 XII (25) | 1 | Φ3～25、L200 6-axis control | |
| シチズンミヤノCitizen Miyano | L-32 XII (38) | 2 | Φ3～38、L200 6-axis control | |
| NC旋盤 | オークマOkuma | LT－2000EX | 1 | Φ20～65、 L500 Comprex |
| NC lathe | 日立精機Hitachi Seiki | HiceIIL23Ⅱ | 1 | Φ25～360、 L500 Comprex |
| （計9台Total of 9) | 日立精機Hitachi Seiki | SuperHicell250 | 2 | Φ25～370、 L720 5-axis control |
| 日立精機Hitachi Seiki | NR-20Ⅲ | 1 | Φ25～340、 L380 | |
| 中村留Nakamura cuts | SC15O | 1 | Φ10～45、 L290 Comprex | |
| 西部機械Nishibekikai | SNC28Pi | 1 | Φ5～100、 L300 Comprex | |
| タ力ハシキカイTakahashi Kikai | TNC-L00 | 2 | Φ5～120、 L200 | |
| 森精機Mori Seiki | NL1500 | 1 | Φ20～65、 L300 | |
| MC | HERMLEHERMLE | C3OU | 1 | X650 Y600 Z500 5-axis control |
| （計22台Total of 22） | マキノフライスMakino Milling Machine | D300 | 1 | X300 Y500 Z350 5-axis control 2 pallet |
| YASUDAYASUDA | YMC43O | 1 | X420 Y300 Z250 Spindle max40,000rpm | |
| マキノフライスMakino Milling Machine | V22 | 1 | X420 Y300 Z250 Spindle max40,000rpm | |
| マキノフライスMakino Milling Machine | A55 | 1 | X560 Y560 Z560 2 pallet horizontal | |
| オークマOkuma | MB-400H | 1 | X560 Y560 Z625 10 pallet horizontal | |
| 日立精機Hitachi Seiki | VK-45Ⅱ | 1 | X760 Y500 Z500 | |
| 森精機Monl Seiki | VS-5000 | 1 | X800 Y500 Z510 | |
| 武田機械Takeda machine | InMotionCenter | 1 | X2000 Y400 Z300 | |
| ブラザー工業Brother Industries, Ltd | TC-22A-0 | 3 | X700 Y400 Z410 | |
| ブラザー工業Brother Industries, Ltd | TC-22B-0 | 3 | X700 Y450 Z410 | |
| ブラザー工業Brother Industries, Ltd | TC-32A | 2 | X410 Y320 Z410 2 pallet | |
| ブラザー工業Brother Industries, Ltd | S-2A | 1 | X480 Y360 Z270 | |
| ブラザー工業Brother Industries, Ltd | S-2B-0 | 3 | X700 Y360 Z270 | |
| ブラザー工業Brother Industries, Ltd | S-2C | 1 | X700 Y400 Z310 |
Production Support Equipment
| Production Support Equipment | Manufacturer name | Type name | No | Information |
|---|---|---|---|---|
| 3D CAD | ソリッドワークスSolidWorks | 3 | ||
| 3D CAM | 工スプリESPRIT MASTER CAMMMASTER CAM | 1 3 | ||
| 2.5D CADCAM | 浜松合同Godo Solution Inc | 2 | ||
| 生産管理ネットワーク Production management network | トップシステムTop system | SPEEDY | 1 | ※生産プロセスを参照 ※Reference PROCESS |
Major Inspection Equipment
| Major Inspection Equipment | Manufacturer name | Type name | No | Information |
|---|---|---|---|---|
| 三次元測定器 Three-dimensional measuring device | ミツトヨMitutoyo | BH-V504 | 1 | X500 Y400 Z400 160kgまで |
| 画像測定器 Image measuring instrument | ミツトヨMitutoyo ニコンNikon キーエンスKeyence Corporation | QV202 iNEXIV IMAGE MAJOR | 1 1 1 | X200 Y200 Z200 VMA4540 Φ100 Z 30 |
| 測定顕微鏡 Measuring microscope | ミツトヨMitutoyo オリンパスOlympus | MF STM-5 | 3 1 | X200 Y100 X155 Y 50 |
| マイクロハイト Micro height | テサTesa | 350 | 1 | |
| コントレーサー Comte Racer | ミツトヨMitutoyo | CV-3000 | 1 | |
| 真円度測定器 Roundness measuring machine | 東京精密Tokyo Seimitsu Co., Ltd. | Roncom30B | 1 | 外径Φ2～79、内径Φ20～90 1kgまで |
| 表面粗さ測定器 Surface roughness tester | ミツトヨMitutoyo | SJ-301 | 1 | |
| 硬さ試験機 Hardness Tester | アカシAkashi | MVK-H1 | 1 | |
| ハイトマスター Height master | ミツトヨMitutoyo | HM2-300 | 1 | |
| 測長器 End-measuning machine | ニコンNikon Corporation | 1 | ||
| 実体顕微鏡 Stereomicroscope | NSKNSK | 6 | ||
| ピンゲージ Pin gauge | 新潟精機Niigata Seiki | Φ1～15/0.01毎 | 1s |